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Duration 21 hours
Course Outline
Foundations of WAAM and Hybrid Manufacturing
- Introduction to metal additive manufacturing technologies
- Core principles of WAAM and various deposition techniques
- Exploring hybrid robot-CNC strategies and current industry directions
Essential Programming for FANUC Welding Robots
- Introduction to FANUC robotic platforms and the ROBOGUIDE environment
- Designing movement paths specifically for arc welding applications
- Managing teaching points, tool offsets, and coordinate frameworks
Planning WAAM Deposition via GMAW Processes
- Configuring Gas Metal Arc Welding (GMAW) parameters for WAAM
- Controlling wire feed rates, travel speeds, and electrical current
- Strategizing single-bead and multi-bead layering approaches
Synchronizing HAAS CNC Systems
- Managing 5-axis worktable configurations and part positioning
- Calibrating reference alignment between CNC setups and robotic paths
- Creating CNC toolpaths designed for hybrid finishing operations
Workflow Integration Between Robotics and CNC
- Planning hybrid processes: evaluating robot-led versus CNC-led sequences
- Implementing handshaking, communication protocols, and synchronization methods
- Analyzing simulation data alongside real-world process timing
Verifying Processes and Resolving Issues
- Assessing the geometric accuracy and consistency of WAAM outputs
- Addressing weld defects, layer distortions, and post-processing requirements
- Standard troubleshooting procedures for hybrid manufacturing environments
Wrap-Up and Future Directions
- Consolidating the components of an integrated WAAM workflow
- Identifying pathways for production-scale validation and expansion
- Outlining next steps for testing protocols, safety adherence, and quality control
Requirements
- Familiarity with core industrial automation principles
- Prior exposure to welding techniques or robotic programming
- Fundamental understanding of CNC machining basics
Target Audience
- Professionals specializing in robotic welding
- Engineers in manufacturing and automation sectors
- Technicians managing hybrid CNC and robotic systems
Testimonials (1)
Practical usages are very impressive.
